This article provides a thorough introduction to Roller-compacted concrete . The traditional method of placing, compacting, and consolidating mass concrete is at best a slow process. With the heightened emphasis on sustainability, we focus on building the most sustainable RCC pavement system by maximizing the use of in-situ and recycled materials, thereby reducing the consumption of virgin materials and natural resources. The development of Roller Compacted Concrete (RCC) caused a major shift in the construction practice of mass concrete dams and locks. Roller Compacted Concrete, or RCC, takes its name from the construction method used to build it. Rollcon is the premier roller compacted concrete (RCC) contractor in the United States. The soil compaction method consists of the following steps: 1. Thalle was contracted to build a new roller-compacted cement (RCC) dam on the Hickory Log Creek in Georgia. much of it's versatility to economically competing with other paving Browse our portfolio to discover what we can do. RCC does not require any forms, hand finishing or reinforcement. Roller Compacted concrete paving(RCC) got it's start in the seventies. RCC is a great choice for any tough-duty concrete project, such as a parking lot or . RCC has a long service life requiring minimal maintenance. Roller-compacted concrete has the same basic ingredient as conventional concrete: cement, water, and aggregates, such as gravel or crushed stone. Roller Compacted Concrete From Florida RCC: "Florida licensed contractor in Sitework, asphalt paving and concrete work. Over the past two decades, many design details and construction methods have been adapted to enhance the final product while maintaining the speed of construction that provides RCC its competitive edge. Our plant operations, maintenance,and safety personnel were impressed with the removal of our old roads and continue to be impressed with the placement and performance of our new RCC pavement.. . Our challenge was to find a contractor and a robust pavement solution that could address our safety and productivity requirements while providing a pavement that will stand up to our traffic conditions. PennDOT Pub 408 Section 502 (pavement) PennDOT Pub 408 Section 323 (base course) PennDOT Pub 408 Section 658 (shoulders) RCC Technical Brief; Public Works Magazine - RCC Edition; Northampton Township Utilizes RCC (PA Township News) The Right Choice for Heavy . Because it's a drier mix than traditional concrete, RCC is quickly installed with high-density asphalt paving equipment and compacted using vibratory rollers - without forms, rebar or extensive finishing. RCC pavements are used for new constructions as well as for rehabilitation or replacement of failed pavements. Director of Operations RCC Pavement Board Member, Direct #: (832) 906-9510 tmaune@rollconllc.com, Direct #: (713) 375-2336 jcrespo@rollconllc.com, 8611 Derrington Rd. This placement method is possible due to RCCs no slump concrete mix design. We provide technical support to owners and designers to optimize pavement thickness and mixture designs based on industry-accepted design methods. Roller compacted concrete, or RCC, is a faster, more cost-efficient, and more durable paving process than asphalt and other paving solutions. We place roller compacted concrete with high-density specialized paving equipment, then compact it with rollers. The appearance is very similar to the open graded look of asphalt, only it has a much lighter color that reduces the urban heat effect and decreases lighting needs by 30%. How does the Concrete mixing plant works. Improvements in earth-moving equipment made the construction of earth and rock-filled dams speedier and, therefore Specializing in Roller compacted concrete pavements and soil cement products and installation. While building long lasting business relationships we have grown in to a national company with over 30 years of . It's also resistant to fuels, oils, solvents and other fluids. Concrete mixing plant is divided into four parts: gravel feed, powder (cement, fly ash, bulking agents, etc.) The industry needed a strong pavement to Roller Compacted Concrete .strong, dense and durable. No rutting, no potholes. Morgan Corp made the commitment to invest in highly qualified employees and state-of-the-art equipment to deliver excellent work on every project. When the logging industry switched to environmentally cleaner, land RCC is a simpler form of concrete paving that goes faster, in part because no forms need to be put in place. The specific savings associated with the use of roller compacted concrete is dependent on the complexity of the construction, size of the project and specified mix design. Roller-compact concrete is a mix of dense-graded aggregates, water, and Portland cement. Roller-compacted concrete successfully and economically combines strength and durability with ease of construction. We are proud to offer comprehensive, turnkey planning, design, and construction . Roller Compacted Concrete Projects (pre- 1999) Hazardous Soil Stabilization Projects; Hazardous Soil Stabilization Projects (pre-1999) . Columbus, Ohio 43219, Phone: (614) 258-9515 It has traditionally been used for pavements carrying heavy loads in low-speed areas because of its relatively course surface. Chaney Compacted Concrete (or C3) is Chaney Enterprises' roller compacted concrete paving mix which has been specially formulated and optimized for strength . We approach every project with one goal in mind: adding value through partnerships. Roller compacted concrete won't rut from heavy axle loads or tear from turning or braking vehicles. The RCC Pavement Council is a volunteer industry trade association representing the interest of those involved with the construction of Roller Compacted Concrete Pavements. applications. 1. based log-sorting methods. With an experienced crew and equipment This zero deceleration concrete mixture, once placed with an asphalt paver and then compacted to excessive density, provides high power and strong pavement structure for streets and highways. Roller Compacted Concrete 502-662-0337 info@kemperconstructionllc.com Get Started! Commercial Grade Concrete Concrete paving contractors for parking lots, tarmacs, drives, driveways, and horizontal surfaces. In 2008 Complete General Construction expanded its already extensive construction capabilities by adding Roller Compacted Concrete (RCC). Nick Savko & Sons, Inc. continues to enhance it construction reputation with the completion of over 500 roller compacted concrete (RCC) jobs, since first introducing RCC pavement in the central Ohio market in 2001. The concrete mixture used for construction should keep in an unhardened state to support the roller compaction. Also, there are no dowels or steel reinforcement, and little or no finishing is required. RCC has demonstrated life spans in Canada of 40+ years and is found worldwide in dams, heavy industry areas (logging, lay down areas, ports, container yards, etc. When the logging industry switched to environmentally cleaner, land based log-sorting methods. like conventional concrete paving. Roller Compacted Concrete pavement is best described as a zero slump concrete that is placed with standard or high-density paving equipment and consolidated/compacted using steel-drum or rubber-tired rollers to achieve a durable, wear resistant surface. 814-697-7191. Description. [2] These characteristics make RCC a smart, simple option for critical paving projects everywhere. RCC is a zero slump concrete mix that is placed using standard asphalt pavers and compacted with 10 ton rollers similar to the way hot mix asphalt is placed. OVER 10,000,000 TONS MIXED/PLACED. We've built a reputation for outstanding customer service and safety working on projects for both public and private organizations. The development of Roller Compacted Concrete (RCC) was a major change in the construction practices of dams and other structures. This process allowed for tractor trailer traffic on the 10-acre parking lot within 24 hours of paving. such as truss screeds & laser screeds, we can tackle any site concrete or High strength capable of supporting heavy repetitive loads without failure. As part of our commitment to helping our clients get a better product and save costs, our service includes RCC staff of highly qualified and experienced professionals ready to assist with technical evaluation and recommendations, cost budgeting, and constructability review. They were able to remove and replace 4,000,000 pounds of material, changing our roads from a short-term fix to a long-term solution. . paving from curb and gutter, to road and street paving, to airport paving, The industry needed a strong pavement to stand up to massive loads and specialized equipment. Roller Compacted Concrete (RCC) was developed in the 1980s. Construction Web Design by Thomas Digital, Vogtle Electric Generation Station Units 3 and 4, Stoney Creek Reservoir Dam Rehabilitation. In addition, additives like fly ash may be added as per the requirement of the project. Andale Construction offers a variety of paving systems and methods that will fit your specific needs. It's constructed without the joints, forms, dowels or steel reinforcing which is . Completed on time and within budget, despite a demanding schedule and completion date, the dam is 950 feet wide and 180 feet high. Places Near Williamsport, PA with Concrete Contractors. With more than 10 million square feet of successfully completed Roller-Compacted Concrete pavements, Morgan Corp. has emerged as a leader in this cost-effective and durable method of rigid pavement construction. There are two main markets for RCC pavements and water resources. Click here for more, Roller Compacted Concrete on I-59 for ALDOT. We strive to develop relationships with our clients and add value not only during the construction phase but more importantly, starting with the initial planning and design phases. Since then, Peltz Co has accumulated experience that is invaluable and unrivaled in the industry. Over the past two decades, many design details and construction methods have been adapted to enhance the final product while maintaining the speed of construction that provides RCC its competitive edge. Construction . It is placed with asphalt pavers to form a nonreinforced, concrete pavement. Since then, we have become one of the leading RCC contractors in Ohio. . Construction of RCC Pavements The differences between RCC and jointed concrete pavement are most evident in the construction methods used. Cost Effective Durability Low Maintenance Information Competative Costs There are numerous cost savings associated with Roller Compacted Concrete. Roller compacted concrete is a superior solution for all manner of paving projects. Peltz Companies, Inc. is a 2nd generation paving contractor specializing in Roller-Compacted Concrete pavements, CTB and soil cement applications. RCC is typically constructed without joints, and it does not require forms, finishing, or reinforcing. The RCC Pavement Council supports Research and Promotion to improve the quality of RCC pavements and expand their use in a responsible and sustainable manner. But when he saw how well his first roller-compacted concrete (RCC) pavement project went, asking the city council to spend $150,000 now to save millions on future maintenance was a no-brainer for former San Angelo, Texas, City Engineer Clinton Bailey. Rebars are not required. Trust Our Concrete Contractors for Roller Compacted Concrete Services You Can Rely On. Call 814-697-7191. Roller-compacted concrete ( RCC) or rolled concrete ( rollcrete) is a special blend of concrete that has essentially the same ingredients as conventional concrete but in different ratios, and increasingly with partial substitution of fly ash for Portland cement. Specialising in the laying of RCC and CGBM materials together with the hire of pavers that have heavy screeds and tamper/vibration bars, these standard pavers are exclusively used to lay and . | Houston, TX 77064 | (713) 375-2324, Port of Mobile APM Terminal Rehab CY 2N, 8611 Derrington Rd. With more than 10 million square feet of successfully completed Roller-Compacted Concrete pavements, Morgan Corp has emerged as a leader in this cost-effective and durable method of rigid pavement construction. Excavation Contractors; It has also been used for paving areas that receive heavy axle loads and has had limited use in road construction. It is used for any type of industrial or heavy duty road/pavement. had been the contractor on that project and is still a leader in RCC construction today. We offer complete planning, design, and construction services for your paving project, and because we do it all ourselves, we can provide substantial time and cost savings. Today, RCC method of construction is growing faster than all other rigid pavement types in the U.S. RCC pavements are now common to a wide range of applications from light-duty parking lots to heavy-duty industrial, transportation, and commercial facilities. Curing concrete is critical for good results Roller compacted concrete (RCC) For Tough, Fast, Economical Stamped Concrete Services, Paving, & More! 45 YEARS IN BUSINESS. Our experience ranges from small residential and arterial roadway paving to large warehouse paving and Ohio Turnpike paving. The mix is commonly used on driveways and yards for heavy plant and machinery. RCC minimizes construction costs, and keeps traffic flowing, typically within 24 hours. Andale's RCC is strong, versatile, and in most cases-looks Here are five reasons to consider roller-compacted concrete for your next project. Roller-compacted concrete (RCC) is a low-cost, fast method for concrete construction and repair. Roller Compacted Concrete is an innovative technology gaining popularity in the recent past due to some of the positive points like low cost of construction, speed in construction, and the possibility of using mineral admixtures obtained from industrial wastes like Fly Ash and Ground Granulated Blast furnace Slag (GGBS). Facebook; Twitter; Facebook; . Roller-Compacted Concrete Pavements as Exposed Wearing Surface Version 1.2 - September 4, 2014 . Because of the mix being so well compacted, it doesn't require any reinforcing, dowel bars and formwork for construction, again, helping to reduce costs . and various types of site concrete. RCC has the same basic ingredients as conventional concrete: cement, water, and aggregates. Traditionally used for pavements carrying heavy loads in low-speed areas, RCC has many commercial applications like parking lots, local streets and highways. . A CONTRACTOR'S PERSPECTIVE BILL FRAME JR. ABSTRACT . Tarmac Roller Compacted Concrete (RCC) is a durable and fast construction solution for heavy duty pavements. RCC is a perfect marriage of strength, durability, and light reflectivity. RCC has the same basic ingredients as conventional concrete: cement, water, sand, and aggregates such as gravel or crushed stone. Choose well-graded aggregates Up to 5000m2 can be laid in one day. Roller compacted concrete (RCC) is a concrete paving method, utilizing a high density paver to lay down a concrete mix which can reach high early strengths. Roller compacted concrete shares both properties of asphalt and concrete so it truly represents the best of both worlds delivering short and long-term value. This proportioning method involves establishing a relationship between the density and moisture content of an Roller Compacted Concrete mixture to obtain the maximum density by compacting samples over a range of moisture contents. Center City (1 miles) Loyalsock (3 miles) Montoursville (7 miles) Bella Vista (10 miles) Cogan Station (11 miles) Linden (12 miles) Montgomery (13 miles) More Types of Building Contractors in Williamsport. Roller Compacted Concrete (RCC) is non-reinforced concrete pavement that is placed with a high-density paver and then compacted with vibratory rollers. Following over 30 years of successful business growth and investment within our parent company AP Pavers, we have now developed The RCC Company. Roller-Compacted Concrete has the strength, durability and the practicalities of conventional concrete. Should you have an upcoming pavement project, we would love to hear from you. The Ashcourt Group - Roller Compacted Concrete. Just like asphalt, it is laid by paver and then roller compacted. Contact E&B Roller-Compacted Concrete Manager David Heyde at 765.432.0262 or david.heyde@ebpaving.com to learn how Roller Pave RCC could be a potential solution for your paving needs. But unlike conventional concrete, it's a drier mixstiff enough . Roller Compacted Concrete is a kind of concrete that contains fine aggregates, coarse aggregates, cement, and water. Roller-compacted concrete (RCC) is an economical, fast-construction candidate for many pavement applications. Roller Compacted Concrete is defined as the concrete which is compacted by roller compaction technique. Roller Compacted Concrete Documents. to feed, water and feed additives, transmission and storage stirred their workflow shown in Figure 1. , the mixer control system power, into the human - machine dialogue operation interface, system initialization process, including recipe . These characteristics make roller-compacted concrete simple, fast, and economical. ), airports, roads and streets, parking lots, base for overlays, and more. The high strength of RCC pavement eliminates ongoing costly problems traditionally associated with asphalt pavements. Roller Compacted concrete paving(RCC) got it's start in the seventies. Kemper Construction has a long and proven history of years of quality respectable work. RCC shall be compacted to 98% modified Proctor The concrete shall be finished with a small steel roller Joints shall be fresh and moist to adhere to the next concrete section Saw cuts shall be at a minimum 1/4 inch and spaced at least two times the thickness of the section, in feet. The cost of formwork is minimized or eliminated due to the layer placement method. Beginning in 1985, Peltz Co pioneered the industry with the largest RCC project at the time. Our roads exhibited, rutting, ponding,and potholes. Central Services Roller compacted concrete, or RCC, has the same basic ingredients as conventional concrete, but it is created from a mix that is stiff enough to be compacted by vibratory rollers. American Concrete Pavement Association (ACPA) @PaveConcrete. The concrete receives an average of four passes with a 10-ton vibratory . Overview Since the 1990's, RCC pavements have been gaining recognition rapidly in the United States. Therefore, the material types used in RCC are the same as other types of concrete. Concrete pavement's durability allows communities to travel safely for decades without incurring the econ or enviro costs of replacing . This drew a response from TJ Peltz that Peltz Construction (Alliance, Neb.) RCC has the same basic ingredients as conventional concrete: cement, water, and aggregates. This guide provides owner-agencies, contractors, materials suppliers, and others with a thorough introduction to roller-compacted concrete (RCC) and its many paving applications. Our value-added services include: For partners new to RCC, we offer in-house programs on RCC technology and construction means and methods to help them decide if RCC is the best choice for their specific project requirements. It is placed in layers of approximate thickness of 20cm to 30cm each. Its primary use to date has been in new dam construction and the rehabilitation of existing dams. Roller Compacted Concrete gets its name from the method of construction used to place the material. Ashcourt's RCC mix is a cost effective alternative to tarmac. Rollcon provides a full range of paving solutions to fit any project and any budget. Roller Compacted Concrete (RCC) is a no-slump concrete compacted by vibratory forces. By having our own portable mixing plant, specialized paver, and highly skilled crew, Complete General can take on any size RCC job with efficiency and consistency and provide a cost-effective pavement to any project. Roller-compacted concrete (RCC) is an ultra-tough, zero-slump concrete with compressive strengths greater than 4,000 psi. Find out how designers and contractors are paving ahead with concrete. McCrossin, Inc. RCC is: Placed with a high-density asphalt paver Compacted with a combination of passes with the vibratory roller Placed without forms, reinforcing steel, or surface finishing Complete General Construction Conewago Enterprises, Inc. E&B Paving, Inc. G.M. Roller-compacted concrete, or RCC, takes its name from the construction method used to build it. To learn what has changed in RCC over the past nearly three decades, Palmer interviewed Peltz Construction President Terry Peltz (TJ's father). Advantages of Roller Compacted Concrete: This concrete is cost-effective and fast for construction. Another use is to build a buttress on the downstream side of dams to increase dam strength. Fax: (614) 258-5398. When working with dams, RCC can be used to repair damaged overflow structures, to protect embankment dams during overtopping, and to raise the crest of a dam. No finishing - as it has a rolled finish, similar to fine rolled asphalt. We highly recommend Rollcon and their use of roller compacted concrete., The infrastructure or roads within our plant have been showing signs of extreme wear for far too long. However, in recent years its use in commercial areas and for local streets and highways has been increasing. Roller-Compacted Concrete (RCC) Pavement Contractors Alphabetical List of RCC Contractors (click name for website) A.G. Peltz Group LLC Andale Construction Company Branscome Companies Bos Concrete Calumet Civil Contractors, Inc. Construction of the facility started in 2011 and included 2 phases. RCC is a stiff, zero-slump concrete mixture with the consistency of damp gravel . This innovative material is placed using conventional or high-density asphalt paving equipment and then compacted with rollers. | Houston, TX 77064 |. Typically, RCC is constructed with no joints, forms, dowels or steel reinforcing. This document provides a guideline specification useful for developing project specifications for roller compacted concrete (RCC) as an exposed RCC pavement surface, that may or may not be diamond ground for smoothness and/or texture. Roller Compacted Concrete Kemper Construction is one of only a handful of companies in the nation that offers Roller Compacted Concrete services. CONSTRUCTION OF ROLLER COMPACTED CONCRETE SPILLWAY PROJECTS. RCC is a zero-slump concrete consisting of well-graded aggregate, cement and water. stand up to massive loads and specialized equipment. They accomplished this within our safety protocol and without a single hour of interruption to our daily productivity and within budget! Roller Compacted Concrete 38.5k square yards of RCC 7.5" RCC surface layer Aiken County, SC This Bridgestone Tire project is a new manufacturing plant located in Trenton, Aiken County, SC. Roller Compacted Concrete pavement is the answer. , AG Peltz owns and operates state-of-the-art RCC equipment. When we build transportation infrastructure, we invest our limited dollars into systems that connect cities and towns near and far. Roller compacted concrete pavement has many uses including the rebuilding of residential streets for municipalities, as well as . You simply mix it, place it, compact it and cure it. No formwork is required. Faster Paving. Depending on traffic, loading and use-asphalt paving in varying thicknesses and profiles can be installed directly upon these systems, 7700 N Hayes Drive | Valley Center, Kansas 67147, 2018 Andale Construction, Inc. - All Rights Reserved. We also offer recommendations for construction details, which are the most important aspects of RCC pavements. What it is? Roller-compacted concrete (RCC) continues to gain recognition as a competitive material for building new and rehabilitating existing dams. Ideal RCC projects will involve large placement areas . Construction Superintendent, This company not only provided a long-term RCC solution, but also made sure to work within our safety protocol and return zero incidents. Since the 1990s, RCC pavements have been gaining recognition rapidly in the United States. Based on Roller Compacted Concrete (RCC) technology, Pavamax is durable, economical and sustainable. It's placed with conventional or high-density asphalt paving equipment,then compacted with rollers. Pavamax: Eliminates rutting Spans soft localized subgrades Roller Pave RCC offers: Fast Construction; High Load Carrying Ability; Rut Elimination; Spanning of Weak Sub Grades; Early Strength Gains; . Gears, Inc. High freeze-thaw durability even without the use of air entrainment. RCC is an incredible product that can reach up to 9,000 psi of compressive strength . Pavement applications include: For water resources application, RCC emerged as the material of choice for many gravity dams, spillways, buttressing existing concrete dams, overtopping protection of embankment dams, reservoirs, and more. His gamble apparently paid off. This guide describes RCC and how it works as a paving material, how it compares to concrete pavement, its common uses and benefits, and potential . Fast Facts . It requires minimal maintenance. Rollcon is one of the largest and most accomplished roller compacted concrete (RCC) paving contractors in the United States. Paired with Andales Cement Soil Stabilization or FDR process, Asphalt paving can be placed on these systems. When the concrete is fully compacted, the properties like destiny, strength, texture, etc. Quality Concrete Paving Industrial Strength RCC Roller Compacted Concrete paving for industrial-strength results, at a 20-30% savings, is your asphalt paving alternative. 2 days ago. Roller-compacted concrete (RCC) continues to gain recognition as a competitive material for building new and rehabilitating existing dams. . About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features Press Copyright Contact us Creators . are achieved satisfactorily. Public and private sector clients across the country choose our roller compacted concrete due to its superior speed of construction, high early strength, and lower lifecycle cost compared to asphalt and traditional concrete paving. In 1986, Gears, Inc. was the contractor on one of the first RCC dam . Obviously we needed to replace the roads as soon as possible but we did not want to do so at the expense of our plant safety and productivity. This family owned company focuses on roller-compacted concrete, industrial paving, maintenance, site development and new project development. Additionally, we provide specialized equipment that will aid in the construction of the RCC elements. Rollcon approached us with a unique solution, roller compacted concrete(RCC)pavement. CASE STUDY Compass Natural Gas. Since then, we have become one of the leading RCC contractors in Ohio. Roller-compacted concrete (RCC) is an economical, fast-construction candidate for many pavement applications. Member Learn More The term "roller compaction" is also defined by ACI as "a process for compacting concrete using a roller, often a vibrating roller." RCC may be considered for application where no-slump concrete can be transported, placed, and compacted using earth and rock-fill construction equipment.